DEP200DLP SERIES
Continuous Industrial Filtration Without Production Downtime
The DEP200DLP SERIES is a centralized self-cleaning filtration system engineered for the continuous filtration of industrial coolants, lubricants, and process fluids. Designed for demanding manufacturing environments, the system combines advanced disc filtration technology, automatic backflushing, and intelligent hydraulic control to deliver uninterrupted filtration while minimizing maintenance and operating costs.
Unlike conventional filtration systems that require shutdowns for cleaning or cartridge replacement, the DEP200DLP SERIES performs automatic self-cleaning cycles while remaining fully operational. During the backflushing sequence, only one filter module is cleaned at a time, allowing all remaining filters to continue filtering without interrupting coolant supply to production equipment.
Advanced Disc Filtration Technology
The DEP200DLP SERIES utilizes a high-efficiency disc filtration system capable of removing suspended particles from industrial fluids with exceptional reliability.
Each filter consists of a stack of specially designed filtration discs that provide both:
Surface filtration
In-depth filtration
As contaminated fluid flows through the disc channels, solid contaminants are trapped within the filtration media while clean fluid exits through the outlet manifold.
An integrated Helix System generates a controlled helical flow inside the filter housing, producing a centrifugal effect that keeps larger particles away from the filtration surface. This significantly reduces clogging, extends filtration cycles, and minimizes the number of automatic cleaning operations required.
Continuous Self-Cleaning Operation
The filtration process operates through two fully automated phases.
Filtration Phase
Contaminated coolant enters the inlet manifold.
Fluid is evenly distributed to all filter elements.
Suspended particles are retained inside the disc channels.
Clean coolant is delivered to the production process through the outlet manifold.
Automatic Backflushing Phase
When cleaning is required, the control system isolates one filter module while the remaining units continue normal operation.
During backflushing:
Hydraulic valves reverse the flow direction.
Pressurized water enters tangentially.
The disc stack expands and vibrates.
Retained particles are detached from the filtration surfaces.
Contaminants are discharged through the drainage manifold.
The cleaning cycle is completed within seconds without interrupting filtration.
Intelligent Control System
The DEP200DLP SERIES automatically manages cleaning cycles using multiple activation methods:
Differential pressure monitoring
Time-based cleaning cycles
Manual operator activation
External PLC or automation signals
This flexible architecture allows easy integration into Industry 4.0 manufacturing environments and centralized process control systems.
Main Advantages
Continuous filtration without production downtime
Automatic self-cleaning operation
Reduced maintenance requirements
Lower water consumption during cleaning
Extended filter service life
High filtration efficiency
Reduced coolant contamination
Improved machining quality
Lower operating costs
Easy integration into centralized coolant systems
Technical Specifications
Parameter | Specification |
|---|---|
Product Series | DEP200DLP SERIES |
Filtration Technology | Self-cleaning stacked disc filtration |
Filtration Method | Surface + In-depth filtration |
Cleaning System | Automatic hydraulic backflushing |
Operation | Continuous |
Production Downtime | None during cleaning |
Housing Material | Reinforced HDPE technical polymer |
Hydraulic Connections | Inlet, Outlet and Drain manifolds |
Valve Configuration | Automatic three-way hydraulic valves |
Filter Maintenance | Tool-free removable disc elements |
Control Modes | Differential Pressure, Timer, Manual, External Signal |
Industrial Integration | PLC / Industry 4.0 compatible |
Main Components
Component | Function |
|---|---|
Disc Filter Element | Retains suspended solid particles |
Helix Device | Generates helical flow to reduce clogging |
Hydraulic Valves | Alternate filtration and backflushing cycles |
Inlet Manifold | Distributes contaminated fluid to all filters |
Outlet Manifold | Collects filtered fluid |
Drainage Manifold | Removes contaminants during cleaning |
Electronic Control Unit | Controls filtration and cleaning sequences |
Filter Housing | High-strength reinforced polymer construction |
Operating Cycle
Phase | Description | Result |
|---|---|---|
Filtration | Fluid passes through stacked filtration discs where contaminants are retained. | Clean coolant supplied continuously |
Monitoring | Differential pressure and operating parameters are constantly monitored. | Automatic optimization |
Backflushing | Reverse hydraulic flow expands and cleans the disc stack. | Contaminants removed |
Discharge | Solids are expelled through the drain manifold. | Filter restored automatically |
Return to Filtration | The cleaned filter immediately resumes operation. | Continuous production |
Backflushing Control Modes
Activation Method | Description |
|---|---|
Differential Pressure | Cleaning starts automatically when pressure loss reaches the preset value. |
Time-Based Cycle | Automatic cleaning at programmable intervals. |
Manual Activation | Operator can initiate a cleaning cycle at any time. |
External Signal | Cleaning activated by PLC, SCADA or external automation systems. |
Typical Applications
Industry | Applications |
|---|---|
Metalworking | CNC machining centers, grinding machines, transfer lines |
Automotive | Central coolant management systems |
Aerospace | High-precision machining fluids |
Heavy Industry | Large centralized coolant plants |
Manufacturing | Lubrication and process fluid filtration |
Industrial Plants | Centralized coolant recycling systems |
Designed for Maximum Reliability
The DEP200DLP SERIES has been developed to provide continuous, automatic filtration in modern manufacturing facilities where productivity, fluid cleanliness, and reduced maintenance are critical. By combining self-cleaning disc technology, intelligent hydraulic control, and uninterrupted operation, it offers a robust and efficient solution for centralized industrial fluid management.
D&P Group
Industrial Fluid Management
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